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  • Datteln 4, Nordrhein-Westfalen, Germany

Datteln 4, Nordrhein-Westfalen
Cooling Tower

Customer
ARGE Ingenieurbau Kühlturm Datteln
Crane operation
10/2007 till 09/2009
Kühlturm in Datteln mit unserem WT 300 e.tronic Spezialausführung K
Selbstabbauender Ausleger am WT 300 e.tronic in der Kühlturm-Ausführung
Selbstabbauender Ausleger am WT 300 e.tronic Spezialausführung K
Großbaustelle am Kraftwerk Datteln mit unserem WT 300 e.tronic Spezialausführung K

WT 300 e.tronic special type cooling tower
including self-dismantling jib

Tower height 62.1–195.1 m
Radius 70 / 60 m
Foundation
FUA 24
Special features
- self-dismantling jib for disassembly in mid-air
- secured by special stays at 110 and 155 m
The power plant
The new power plant Datteln 4 is one of the most advanced hard coal-fired power stations worldwide. With a net efficiency of more than 45 per cent and a gross capacity of 1,100 megawatts, it is intended to replace the powerplant units 1 to 3. Designed for fast load changes, the plant is going to mostly produce traction current and besides will provide district heating to about 100,000 homes.

The natural draft cooling tower was placed on 36 pillars that are based on a foundation ring with driven concrete piles. Optimised for stability as well as resonant frequency, the wall slims down from 1 m at the bottom to 19 cm at a height of 178 m on the top.
The task
As the cooling tower has to pull waste heat upwards without fans, based on the natural chimney effect, the tower has a height requirement to work effectively. Additionally, cleaned exhaust is discharged with the rising warm air. Because of this, the tower has to be considerably higher than usual. The necessary height of 178 m has to be exceeded by the crane by nearly 20 m.

The WT 300 e.tronic has to grow with the cooling tower and secured by stays without putting stress on the tower walls. Furthermore, the dismantling of the crane at the end of its assignment has to take place without the help of a mobile crane or helicopter.
The implementation
The WT 300 e.tronic special type cooling tower was first assembled at a tower height of 62.1 m and then climbed to 195.1 m. Meanwhile, the jib was reduced to 60 m from the original 70 m as the slimming radius of the tower didn't require the initial radius any longer. For this and for the dismantling a special tool was used. The jib elements were already equipped with the required adaptions at the factory.
More info
- Description of the power plant by the operator Uniper
WILBERT Project References
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WT 260 e.tronic at the replacement of a central bridge in Magdeburg

Replacement Bridge Strombrückenzug, Magdeburg (DE)

Our allrounder crane WT 260 e.tronic works at the central pylon of the bridge that is going to cross the Zollelbe and the Alte Elbe in Magdeburg. With its fast work speeds it is ensuring that everything works smoothly on the builiding site.
Vier WT 650 e.tronic Laufkatzkrane vor blauem Himmel

Police Headquarters Osthessen, Offenbach (DE)

A new era is dawning for the police in Osthessen. Five WT 650 e.tronic are needed to span the major construction site of the new headquarters that will house 11 departments and 900 officers.

Expansion of Utrecht University

On the grounds of Utrecht University, two WT 335L e.tronic and a WT 555L e.tronic are working on an 18 storey building specially designed to be low vibration.

Specialised Crane at Grand Tower, Frankfurt

At Grand Tower in Frankfurt, the facade and the balconies/loggias are attached currently. This task was taken on by a WILBERT specialised crane mounted on the roof of the building.

JaBee Tower, Dübendorf (CH)

The highest residential tower in Switzerland is being built in Dübendorf near Zurich. Five commercial premises on the ground floor and 218 rental apartments are distributed over a tower height of 100 m. Due to the proximity to the airport, the crane was dismantled at night after the suspension of flight operations.
Picture of our WT 420 e.tronic during the deconstruction of Deutsche Bank IBCF in Frankfurt

Deconstruction of Deutsche Bank IBCF, Frankfurt

On the former Deutsche Bank site, the old buildings had to make room for a building complex of four high-rise towers, the Quartier Four, that is planned to be completed in 2023.
Picture of the lift of a bridge segment

Pont du Lanciau, Rossinière

Reconstruction of the Pont du Lanciau: demanding work due to the cramped, hilly terrain and a tandem lift with a mobile crane.
Picture of the Grand Tower and two 420 e.tronic the construction work thereof you can watch on webcam

Grand Tower, Frankfurt

There's a webcam where you can live view the construction of Germany's tallest residential tower and our two WT 420 e.tronic on site.
Picture of Marienturm with the twin towers of Deutsche Bank in the background

Marienturm, Frankfurt

The construction progress of the Marienturm, a new office tower in Frankfurt's banking district, can be viewed live via webcam. Two WT 335L e.tronic cranes from our rental fleet are involved in this project.

Solar Tower Ouarzazate, Morocco

The steel components of the absorber have a maximum weight of 90 t and were lifted to the top of the 240 m solar tower by our WT 2405L e.tronic.
WILBERT Laufkatzkrane auf der Baustelle des HRW-Campus

Ruhr West University of Applied Sciences, Mülheim

HWR’s new campus was built on an area of approx. 40,000 m² between September 2012 and December 2015. Four WILBERT trolley cranes were used: 3× WT 200 e.tronic and 1× WT 320 e.tronic.

REA Turow, Bogatynia (PL)

Here, the task of the WT 2405L e.tronic was the chimney modernisation in a densely built-up area: The existing filters had to be replaced by new, better performing filters at dizzying heights. The crane was assembled at a low height and then erected by crawling for this purpose.
Zwei WT 200 e.tronic und WT 150 e.tronic an der Wohnanlage Feuerbachtraße

Housing Development Feuerbachstraße, Frankfurt

A residential complex comprising 126 luxury apartments and an underground garage with 220 parking spaces was built in Feuerbachstraße in Frankfurt. Construction was completed in 2015. Four WILBERT cranes were used: 2× WT 150 e.tronics and 2× WT 200 e.tronics.
Mehrere WILBERT Krane an der neuen OpernTurm Baustelle

OpernTurm, Frankfurt

The 170m skyscraper was completed in spring 2016 and comprises an impressive 62,500 m² of usable space on 42 storeys. During the construction phase, two WT 300 e.tronics and one WT 205L e.tronic were used.
Getreidesilo im Hafen von Brake

Grain Storage Silos, Brake

38 honeycomb-shaped silos in total measuring 61 m in length, 22 m in width and 83 m in height were erected in the port of Brake, Germany, by a WT 200 e.tronic and a WT 300 e.tronic using the slip-form method.
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